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Hot RAP Counter-Flow

Hot RAP Counter-Flow

The material flow direction is opposite to the fume direction.In the case of Counter Flow heating, theoretically, the RAP fume has a low emission temperature. A secondary combustion method is adopted by D&G Machinery by which the RAP dryer drum fume enters the main drum and the dust collector respectively. The harmful gases in the fume are burned in the main drum to reduce the damage to the bag filter.Equipped with special cleaning chain design in the drum, the RAP can be heated above 160℃. The design also results in less sticking of RAP inside the drum, making it easier to form a “material curtain” and bringing low fume temperature.The recycled old material (RAP) is indirectly heated by means of hot gas-flameless contact to effectively prevent the volatilization of bitumen components in RAP and reduce asphalt aging.50-100% of RAP can be added thanks to the high discharge temperature.Since the volume of RAP fume is relatively large, the Recycled Fine Material would be easily carried away by the hot air. Generally, when using Counter Flow, the fine material is directly fed into the mixer.Relatively complicated,Relatively high.

Capacity
200-300t/h(Moisture content 3%)
RAP Addition Ratio
50-100%
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Features
Parameters
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If you are planning to establish an asphalt mixing plant and would like to know about cost budgeting and how to select and price asphalt mixing plants, we will provide you with more technical support regarding the early stages of your asphalt mixing plant. Additionally, if you wish to become a distributor of DG's localized asphalt mixing plant, we will offer you more support to expand your local market. Contact us now for more information about DG asphalt mixing plant consultations.

Hot RAP Counter-Flow Features

Flow Chart


Counter Flow


Features

● Heating Direction: The material flow direction is opposite to the fume direction


● Heating Efficiency: In the case of Counter Flow heating, theoretically, the RAP fume has a low emission temperature. A secondary combustion method is adopted by D&G Machinery by which the RAP dryer drum fume enters the main drum and the dust collector respectively. The harmful gases in the fume are burned in the main drum to reduce the damage to the bag filter.


● RAP Heating Temperature: Equipped with special cleaning chain design in the drum, the RAP can be heated above 160℃. The design also results in less sticking of RAP inside the drum, making it easier to form a “material curtain” and bringing low fume temperature.


● Aging of Asphalt: The recycled old material (RAP) is indirectly heated by means of hot gas-flameless contact to effectively prevent the volatilization of bitumen components in RAP and reduce asphalt aging.


● RAP Addition Ratio: 50-100% of RAP can be added thanks to the high discharge temperature.


● Recycled Fine Material: Since the volume of RAP fume is relatively large, the Recycled Fine Material would be easily carried away by the hot air. Generally, when using Counter Flow, the fine material is directly fed into the mixer.


● Control System: Relatively complicated


● Equipment Procurement Cost: Relatively high

Reference of Projects



Hebei Province, China


Guangdong Province, China

Hot RAP Counter-Flow Parameters

Capacity

200-300t/h(Moisture content 3%)

RAP Addition Ratio

50-100%

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