Batch Type Asphalt Mixing Plant

1. They offer the highest level of flexibility in production.

2. They manufacture a very high-quality finished product due to the accurate measurement of each batch produced.

3. Batch size and production capacity can vary based on the designs of the plants themselves.

4. Due to the intermittent production process, plant operators can easily switch back and forth between different mix recipes if necessary.

Efficient operation – Customers want better technology and efficient operation. The same will help them stay ahead of the competition. When the operation is automatic, it will involve less human interference. This will help reduce errors and increase efficiency. When the operation is automated it is possible to customize as per our requirements.

Environment protection – Batch mixing plants come with bag filters for pollution control. This helps us reduce the impact on the environment. 

Safety first – Safety should be top priority for people working with the asphalt mixing plants. This is a long term – big investment in safety.

More precision – When precision is more, there are many direct as well as indirect advantages. One of them being less material wastage, better quality, less fuel usage, better end product. All this ultimately leads to better control over quality thereby increasing profits.

Quality end product – The quality of end products is what we strive for. 

The cold aggregate feeder bins store and supply cold aggregates to the drying drum. The drying drum removes the moisture from the aggregates so that they can bind easily with the bituminous material. Once the aggregates are heated and leave the drying drum, they are transferred to a vibrating screen where they are separated and stored in separate compartments as per the required sizes. The size of the screens and the number of screens may vary from asphalt plant to plant – the screens help in the accuracy of the selection of materials before mixing, ensuring consistent quality of the finished products. The storage compartments used to store the different aggregate sizes are known as hot bins. The aggregates, the bitumen and filler material are weighed separately and introduced into the mixing unit. The mixing unit is a twin shaft batch mixer designed to mix the weighed aggregates, bitumen and filler material. At the end of the mixing process, the bottom gate of the mixer opens and the materials are loaded onto the waiting trucks or into storage silos. Asphalt suppliers reach the asphalt at the required project site.